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FILLING + GASSING COAXIAL NEEDLES

Aseptconn FILLING + GASSING COAXIAL NEEDLES

Available to order

High-Quality Aseptconn Needles for Sterile and Aseptic Processes

In the pharmaceutical, biotech, and food industries, precision, reliability, and sterility are not options but prerequisites. Aseptconn offers a comprehensive portfolio of high-quality needles precisely tailored to the demanding conditions of aseptic processes. From the precise filling of valuable liquids to the rinsing and gassing of containers, our solutions ensure maximum process safety and efficiency.

For which applications does Aseptconn offer the right needles?

Aseptconn covers a wide spectrum of process steps in sterile manufacturing. Our portfolio includes:

  • Filling Needles: Designed for the precise dosing of liquids and semi-solid products into vials, ampoules, or syringes.

  • Single-Use Filling Needles: Ideal for preventing cross-contamination.

  • Filling Needles with Inert Gas (Coaxial Needles): These needles allow for filling and simultaneous gassing with inert gas like nitrogen, ideal for oxygen-sensitive media.

  • Gassing Needles: Specialized for the uniform distribution of gases to ensure sterility and preserve product quality.

  • Washing and Rinsing Needles: Developed to optimize washing performance with robust tubes and tips that ensure efficient cleaning of pharmaceutical containers.

  • Blowing Needles: These needles are used to drastically reduce drying processes, for example, with pre-washed vials. They are also used in blow-fill-seal machines.

  • Suction Needles: Such needles are used for filling, dosing, and injecting medications.

  • Customised Needle Solutions: We develop custom needles exactly to your specifications—from the process goal and media contact to the machine attachment.

Every needle is designed to increase productivity and secure the integrity of your final product.

Custom Needle Solutions for Aseptic Processes

We design custom needles precisely to your specification - from process objective and media contact all the way to machine mounting. Whether filling, protective gas addition (coaxial needles), suction, washing, or blowing: we engineer the right needle for aseptic processes, including documentation and fast prototyping.

What we offer

  • Built to spec: tip/geometry, length, coaxial channel for gas-assisted filling, optional inline sampling
  • Connection flexibility: tailored to specific machine brands and common interfaces
  • Materials & executions: per medium/process; autoclavable or single-use (sterile) on request
  • From small batches to series: incl. variants with replaceable plastic inline tube on request

Applications

  • Single-use filling needles for sterile filling of pharmaceutical products
  • Filling needles with protective gas / coaxial needles for oxygen-sensitive media
  • Cleaning needles and venting needles for aseptic equipment
  • Suction needles for biotech applications and needles for inline sampling

Your path to a solution

  1. Request & specification: process data, media, machine, desired needle configuration
  2. Engineering & consulting: feasibility, material/seal selection, tolerances
  3. Prototype & iteration: functional samples, rapid adjustments
  4. Approval & delivery: series production with consistent quality

Key benefits

  • Precise, process-safe design instead of standard compromises
  • Tailored needle configuration for specific processes
  • Consulting across the entire lifecycle

A compact, proven portfolio of customized needles is available at short notice - e.g., autoclavable designs or variants with replaceable plastic inline tube.

Our filling needles are ideal for these filling machine brands:

  • Bausch Stroebel
  • Bausch Advanced Technology
  • BOC Edwards - Calumatic
  • Bosch - Syntegon - Strunck
  • Chase-Logeman
  • Comas
  • Cozzoli
  • Dara Pharma
  • Watson Marlow Flexicon
  • Groninger
  • I-Dositecno - ATS
  • Ima - Farmomac
  • Inova
  • Mar
  • Marchesini – Corima
  • M&O Perry
  • Merck Milipore
  • Neoceram
  • NKP Pharma
  • Sfm-Steriline
  • Rota
  • National Instrument - Filamatic
  • Optima - Kugler
  • Romaco
  • Pkb
  • Truking
  • Tofflon
  • Saint-Cobain
  • Sartious
  • Snowbell
  • Zellwag - Rychiger

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